48 No. ; 27 ELECTRIC WELDING Preparing 1 the "Work to Prevent Scaling: To prevent gold-filled metal from scaling or "burning" at the joint, it is customary to cover the work with some preparation to prevent oxidation. Probably the best, and at the same time the simplest, method of preparing the work is to place it in an ordinary flour sieve, cover it with commercial boracic acid, and then shake all loose powder out. This leaves the parts covered with a thin coating of dust which becomes liquid at a low red heat and prevents the air from coming into contact with the surface of the gold. Another method is to make a solution of the boracic acid and water, dip the pieces into this solution, drain off the surplus and allow them to dry. In no case, however, should any solution be used that will leave a hard film over the parts, as this would pre- vent a clean contact with the clamping jaw, create a resist- ance that would cause an arc to develop, and spoil the surface of the work. The flux generally used is borax and it is prepared in the following manner: A piece of genuine slate, the green colored variety, which is the hardest, being the best, is thoroughly cleaned; a few drops of water are placed in the center and a thick, creamy mixture of borax is made by rubbing a piece of crystalline borax in the water on the slate until the desired consistency is obtained. The proper mixture is best deter- mined by actual trial; a mixture that is too thin or too thick will either cause the solder to re- main in one spot, instead of flowing through the joint, or create an unclean contact and interfere with the heating. The solder in the form of wire may be held in the hand in a holder, as shown in Fig. 6, or some such arrangement as the one shown in Fig. 7 may be employed. This consists of a chuck at the top of a wire, bent about as shown, and having a metal ball at the lower end heavy enough to balance the wire and chuck in an upright position. This wire is held by a screw in one member of a universal joint which allows the chuck to be moved freely to any position in front of the clamping jaws and take a convenient position to allow the solder to be grasped by the operator. When a holder of this type is used, both hands are free to place and adjust the work and apply the solder quickly. Machinery Fig. 7. Bracket for supporting Solder Holder on the Machine
